Multi-stage Washers and Rinsers

HeatTek has decades of experience building and servicing multi-stage washers and rinsers. With in-depth system and process knowledge, HeatTek can provide you with a washer built to your specifications and production requirements. From our proprietary hold down bearing box seal to hot dip passivation, we take every measure to ensure prolonged life and full optimization of the system for your facility.

Customized specifications include:

  • Material - aluminum beverage cans and steel food cans
  • Production Rate – up to 6,000 CPM
  • Belt Width – up to 8 feet
  • Material Handling - 1” x 1” 316L Stainless Steel Flat Wire Belt or Intralox Series 9000 Flush Grid PVDF Plastic Belt
  • Slide Bed – 316L Stainless Steel herringbone
  • Hold-down conveyor - supplied pre-wash and wash stages with height adjustment
  • Hold Down Belt - Ashworth Chemgaurd Prestoflex Plastic Belt or Intralox S9000 Flush Grid PVDF Plastic Belt
  • Hold Down Bearing Box - Utilizes 316L Labyrinth seal with expanded PTFE gasket
  • Blow-offs - plug fan air knife blow-offs between stages of the washer with height adjustment
  • Vacuum Mat Wipes - Vacuum mat wipes to be located between stages 2/3A, 3B/4, and 7/vacuum transfer or per customer requirements
  • Pup Skid - modular pump skid for mounting the pumps, heat exchangers and filters
  • Pumps - ANSI 3196 series horizontal centrifugal pumps constructed of 316L Stainless Steel
  • Available Stages - Pre-rinse, Pre-wash, Wash, Drag-out #1, Rinse #1, Treatment, Drag-out #2, Rinse #2, DI, Mobility Enhancer, Misting
  • Heated Stages - Pre-wash, Wash and Treatment via externally mounted plate and frame heat exchangers
  • Process Tanks - all tanks are constructed with 316L stainless steel, 7-gauge, hot dip passivated
  • Process Piping - all process piping provided will be 316L stainless steel(Hot Dip Passivated) or Schedule 80 CPVC
  • Risers - risers will be 316L stainless steel with cam-and-groove couplers for quick disconnecting each riser to a header pipe (Hot Dip Passivated)
  • Nozzles - spraying Systems Veejet 316SS or Veejet QPTA per customer requirements
  • Fresh Water Manifold - Schedule 80 CPVC or 316L Stainless Steel Fresh Water System
  • Washer Housing - the housing for all stages will be 316L stainless steel, 11-guage
  • Washer Access - Roof mounted access doors will be provided along the entire length of the washer Stage access doors will be provided in each spray zone and at blow-off
  • Exhaust - Washer tunnel exhaust will be ducted from Stages 1 Pre-rinse and 2 to a common connection with tube-axial exhaust fan to be mounted on the roof
  • Vacuum Transfer - multiple zones with height adjustment for multiple can sizes
  • Power Source – to suit customer requirements
  • Heat Medium – Hot water or steam
  • Heat Source – to suit customer requirements
  • VFD - Variable Frequency Drives will control the operation of washer conveyor, hold down conveyors, vacuum transfer, and oven conveyor
  • Pack Density – 95%

 

Rebuilds and Upgrades

With HeatTek’s years of industry knowledge and experience, we can rebuild and upgrade your aging washer. Whether it be a new control system to meet current modern standards, conveying upgrades, or a housing rebuild, HeatTek has the know-how and capability to meet your needs. We can provide a fully engineered solution to optimize washer performance for years to come. To learn more about options, click here.